Rock Crawling Resilience: Why the Dana 60 Kingpin High Steer Kit is the Pro’s Choice When you are deep in a boulder field, technical precision is the only thing between a clean line and a broken axle. For rock crawlers running 40-inch tires and 1-ton axles, the lateral forces applied to the steering system are astronomical. Factory steering components were designed for pavement, not for the high-torque, bind-heavy environment of extreme rock crawling. To build a front end that refuses to yield, the Dana 60 Kingpin High Steer Kit is an essential upgrade for any serious build. In this guide, we’ll dive into the technical resilience provided by high-steer geometry and premium billet materials. Gravity and Geometry: Crossover Steering Dana 60 In vertical crawling, weight transfer is your biggest challenge. If your drag link is at a steep angle, suspension compression creates "bump steer," causing the truck to self-steer at the exact moment you need precise tire placement. By switching to Crossover Steering Dana 60 geometry, you flatten the drag link angle, separating steering input from suspension movement. A dedicated 1 Ton High Steer Kit goes a step further by relocating the tie rod above the axle tube. This strategic move provides massive ground clearance, protecting your Complete Dana 60 Steering Kit from the "axle-snapping" rocks that frequently claim factory-mounted rods. The Zero-Flex Foundation: Billet Dana 60 High Steer Complete When your tires are wedged between two rocks, the lateral load can cause standard cast-iron arms to flex or even snap. This is where American Made Dana 60 High Steer parts prove their worth. Why Billet Arms Rule the Trail The EWO kingpin crossover complete kit utilizes a Dana 60 High Steer Arm Pair that is CNC-machined from solid domestic blocks. 1.25 Inch Thick Dana 60 Billet Arms: This massive thickness provides the "zero-flex" feedback needed for technical steering maneuvers. 5 Hole Pattern Dana 60 Steering Arms: This design ensures maximum clamping force. While it bolts perfectly to factory 4-stud flat-top knuckles, the 5th hole provides compatibility with high-performance aftermarket knuckles for ultimate security. Fabricating Indestructible Links: DOM Tubing Steering Kit Dana 60 A strong arm is useless without a strong link. This system functions as a high-end DOM Tubing Steering Kit Dana 60, providing the premium raw materials for a custom-fit, bulletproof installation. 1.50 OD 250 Wall DOM Tubing In rock crawling, your tie rod will inevitably take a hit. Standard pipe will kink, and thin-wall tubing will bow. The 1.50 OD 250 wall DOM tubing (supplied in 54" and 43" lengths) provides a quarter-inch of steel wall thickness, allowing you to slide over obstacles without losing your alignment. Unbreakable Hardware To ensure the arms never shear off under load, the kit includes: 180,000 PSI High Strength Fine Thread Studs: Ten ultra-high-tensile studs with tapered nuts. Dana 60 Kingpin Bronze Bushings: Swaps out the failure-prone factory plastic for a permanent metal-on-metal pivot, eliminating the play that causes "death wobble." Massive 1-Ton Ends: Includes ES2026R ES2027L drag link ends and ES2234L ES2234R tie rod ends. Precision Adjusters: Left and right 7/8-18 weld bungs and jam nuts for easy toe adjustment and centering. Frequently Asked Questions (FAQs) Q: Do I need to machine my factory knuckles? A: Yes. If you are using factory Kingpin Dana 60 knuckles, they must be "flat-top" style. You will need to have them machined, drilled, and tapped to accept the 5-hole pattern and the 180,000 PSI studs. Q: Why use bronze bushings instead of the factory plastic cones? A: Factory plastic/nylon cones compress under the weight of large tires, which leads to loose kingpins and harmonic vibrations. Dana 60 Kingpin bronze bushings are non-compressible, providing a permanent, tight pivot point. Q: Is the EWO kingpin crossover complete kit "bolt-on"? A: The billet arms and hardware are bolt-on for flat-top knuckles. However, the DOM Tubing Steering Kit Dana 60 is a fabricator's kit. You must measure and cut the 1.50 OD 250 wall DOM tubing to your specific length before welding in the provided bungs.




